{"id":130,"date":"2026-02-15T19:38:20","date_gmt":"2026-02-15T09:38:20","guid":{"rendered":"https:\/\/marqmachines.au\/?page_id=130"},"modified":"2026-02-21T22:39:53","modified_gmt":"2026-02-21T12:39:53","slug":"cutting-deck-rebuilds","status":"publish","type":"page","link":"https:\/\/marqmachines.au\/index.php\/cutting-deck-rebuilds\/","title":{"rendered":"Cutting Deck Rebuilds"},"content":{"rendered":"\n<p>Cracks, rust and damage are not the end of the line for a cutting deck. In most cases, they can be rebuilt, repainted, reinforced and put back into service, saving a significant cost over new replacement.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-style-default\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240611_170215-1024x576.jpg\" alt=\"Damaged mower cutting deck\" class=\"wp-image-244\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240611_170215-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240611_170215-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240611_170215-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240611_170215-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240611_170215-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>A rebuild starts with full disassembly and cleaning\/stripping areas that are rusted, cracked or damaged for inspection.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240611_170157-1024x576.jpg\" alt=\"Removed mower deck sections\" class=\"wp-image-246\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240611_170157-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240611_170157-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240611_170157-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240611_170157-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240611_170157-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Worn and damaged sections are cut out, leaving clean, sold material for new sections to be fabricated and welded.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_121516-1024x576.jpg\" alt=\"Welded and reinforced mower deck\" class=\"wp-image-250\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_121516-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_121516-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_121516-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_121516-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_121516-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>New, thicker steel is shaped, cut and welded into place.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_121454-1024x576.jpg\" alt=\"Repaired mower deck chute\" class=\"wp-image-251\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_121454-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_121454-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_121454-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_121454-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_121454-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Chute braces are often fabricated from new, using solid steel rod.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132318-1024x576.jpg\" alt=\"mower deck brace\" class=\"wp-image-255\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132318-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132318-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132318-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132318-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132318-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132328-1024x576.jpg\" alt=\"repaired and braced mower deck chute\" class=\"wp-image-256\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132328-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132328-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132328-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132328-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132328-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Extra bracing can be added in sections that are prone to distortion and warping.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132340-1024x576.jpg\" alt=\"mower deck bracket with welding repair\" class=\"wp-image-257\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132340-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132340-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132340-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132340-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132340-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132404-1024x576.jpg\" alt=\"mower deck bracket with welding repair\" class=\"wp-image-260\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132404-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132404-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132404-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132404-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240612_132404-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Cracks that form around brackets are welded.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240617_171906-1024x576.jpg\" alt=\"fully repaired, painted and assembled mower deck\" class=\"wp-image-264\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240617_171906-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240617_171906-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240617_171906-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240617_171906-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240617_171906-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>The deck is then cleaned, prepped and painted. Worn or damaged bearings, spindles and blades are replaced as part of the assembly process, then the deck is ready to fit into the mower for use.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240331_161153-1024x576.jpg\" alt=\"scalp wheel bracket reattached to cutting deck with thicker steel\" class=\"wp-image-193\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240331_161153-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240331_161153-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240331_161153-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240331_161153-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240331_161153-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Other repairs include reattachment of broken brackets, with thicker sections to prevent further cracking.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_115526-1024x576.jpg\" alt=\"cutting deck flange repair, stage one\" class=\"wp-image-223\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_115526-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_115526-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_115526-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_115526-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_115526-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Spindle flanges which have been damaged or thrashed out can also be fixed, with reinforcement plates added to stabilize the section.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_120424-1024x576.jpg\" alt=\"cutting deck flange repair, stage two\" class=\"wp-image-224\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_120424-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_120424-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_120424-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_120424-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_120424-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_121812-1024x576.jpg\" alt=\"cutting deck flange repair, stage three\" class=\"wp-image-225\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_121812-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_121812-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_121812-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_121812-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240501_121812-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240603_164554-1024x576.jpg\" alt=\"cutting deck flange repair, finished\" class=\"wp-image-236\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240603_164554-1024x576.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240603_164554-1536x864.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240603_164554-2048x1152.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240603_164554-300x169.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20240603_164554-768x432.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Modifications are also possible, to enhance cutting perfromance in long grass and reduce dust blowout and clogging.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"485\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20231013_164728-1024x485.jpg\" alt=\"rake section added to cutting deck\" class=\"wp-image-152\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20231013_164728-1024x485.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20231013_164728-1536x727.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20231013_164728-2048x969.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20231013_164728-300x142.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20231013_164728-768x363.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Above is a rake section added to pull grass from the edge of the deck closer to the blades, ensuring a full width cut, especially in longer grass.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"485\" src=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20231017_174215-1024x485.jpg\" alt=\"cutting deck modified to cut tall grass\" class=\"wp-image-154\" srcset=\"https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20231017_174215-1024x485.jpg 1024w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20231017_174215-1536x727.jpg 1536w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20231017_174215-2048x969.jpg 2048w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20231017_174215-300x142.jpg 300w, https:\/\/marqmachines.au\/wp-content\/uploads\/2026\/02\/20231017_174215-768x363.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Front section lift and brace, which exposes the blades more directly to long grass and ensures full, clean cutting. Mulch and exit baffles can be added to encourage finer cutting and better clearing.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Cracks, rust and damage are not the end of the line for a cutting deck. In most cases, they can be rebuilt, repainted, reinforced and put back into service, saving a significant cost over new replacement. A rebuild starts with full disassembly and cleaning\/stripping areas that are rusted, cracked or damaged for inspection. Worn and [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-130","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/marqmachines.au\/index.php\/wp-json\/wp\/v2\/pages\/130","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/marqmachines.au\/index.php\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/marqmachines.au\/index.php\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/marqmachines.au\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/marqmachines.au\/index.php\/wp-json\/wp\/v2\/comments?post=130"}],"version-history":[{"count":2,"href":"https:\/\/marqmachines.au\/index.php\/wp-json\/wp\/v2\/pages\/130\/revisions"}],"predecessor-version":[{"id":365,"href":"https:\/\/marqmachines.au\/index.php\/wp-json\/wp\/v2\/pages\/130\/revisions\/365"}],"wp:attachment":[{"href":"https:\/\/marqmachines.au\/index.php\/wp-json\/wp\/v2\/media?parent=130"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}